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High Intensity Mixer


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Why Neoplast ?

  • Efficient production without cross-contamination
    & free from moisture.
  • Economic operation with lowest compounding cost as low as 0.05 unit per kg.
  • Lower scrap rates in the extrusion due to consistence quality of the dryblend.
  • Compact space-saving system with the highest specific throughput; upto 8 batches/hour.
  • Excellent dispersion of the additives.
  • High efficiency even with higher calcium loading.
  • Perfect height to dia ratio of vessel.
  • Precise peripheral speed of mixing tool.
  • Proper design of impeller.
  • Computerized balancing of rotating parts.
  • Best quality material of all key components.

Neoplast Offers

  • High intensity mixers (turbo mixers) - 5 liters to 4000 liters.
  • Single bag / big bag (FIBC) discharging station.
  • Vacuum conveying / pressure conveying system.
  • Automatic weighing system - for powder & liquid.
  • Liquid metering system, volumetric/ gravimetric.
  • Anti dusting/ degassing system.
  • Close sieving System.
  • Storage silos , bins and hoppers.
  • Hopper loaders.
  • Computerized complete plant automation system.

The Key components of Neoplast Mixing System

 

Pneuma seal

 

The pneuma seal is incorporated to prevent powder infiltration into bearing & ensure longer bearing life.

The system is equipped with controlled air flow and easy to clean. Unique design of bottom & discharge valve.


SS-304 discharge valve

SS-304 discharge valve with quick release clamp for easy cleaning & limit switch to ensure safety.


 

 

Limit switch

Limit switch to prevent mixing tool rotation while lid is open to ensure operators safety & quick lid locking clamp for easy loading & unloading of material.


Mixing tool

Two tier or three tier mixing tool made from mirror polished SS-304 with abrasive & wear resistance surface coating.


Masterbatch feeding hopper

Masterbatch feeding hopper with pneumatically actuated butterfly valve & specially extruded silicon foam gasket to prevent material leakage.


Control panel

Control panel with automatic & manual operator interface with PLC for process interlocks.

AC variable frequency invertor drive for precise tool speed.

Controlled automation’s extensive range to meet specific process requirements.


Computerized automation software

Screen shot of computerized automation software.


Cooling ring

Cooling ring for efficient cooling cycle..

Liquid metering system

Liquid metering system for higher plasticizer formulations.


Applications

PVC Compounding Masterbatch Pre Mixing of Pigments Mineral Coating
PVC Compounding Masterbatch Pre Mixing of Pigments Mineral Coating
Polyolefin Mixing Powder Coating Mixing of Natural Fibers  
Polyolefin Mixing Powder Coating Mixing of Natural Fibers  

High Intensity, turbo mixers have various applications as PVC compounding, masterbatch, pre mixing of pigments, mineral coating, polyolefin mixing, powder coating, mixing of natural fibers.

 


  Range of Plastic Processing Machinery

High Intensity Mixers (Turbo Mixers)
Heater Cooler Mixer  |  Master Batch Mixer

Automatic Material Handling Systems
Big Bag (FIBC) / Resin Bag Feeding Station  |  Vacuum Conveying System  |  Automatic Weighing System  
Liquid Metering System  |  Anti Dusting system  |  Storage Silos, Bins & Hoppers  |  Computerized Plant Automation System

Conical Twin Screw Extruders

Integral Components  |  Technical Specifications  |  Applications  |  Why Conical Twin Screw?  |  Down Stream Equipments

Single Screw Extruders

Laboratory Equipments
Laboratory Extruder |   Laboratory Mixer  |   Two Roll Mill  |  Hydraulic Press

Pelletizers
Strand Pelletizers   |   Air Cooled Die Face Pelletizer  |  Underwater Pelletizer